Product Description
COMPLETE PRODUCTION LINE FOR FRUIT JUICE / PUREE /CONCENTRATE FROM A TO Z
A . WASHING AND CLEANING SYSTEM
There are different models of washing machine with variety capacity, we will equip the suitable
washing machine base on the raw material and capacity, also along with the loading / feeding elevator and conveyor for transfer
the raw material and connect the washing machine to next processing stage.
B. JUICING AND PULPING SYSTEM
For juice extractor, we would like to recommend you with cold press which with higher juice yield and suitable for most of fruits or
vegetables like apples, pears, kiwi, pineapple, carrot, ginger etc. we also have Half cutting juice extractor for citrus fruits like orange,
lemon,passion fruit, and pulping extractor for mango, apricot, peach etc.
C. JUICE FILTRATION SYSTEM
The raw juice will be pumped into filtration device after the juicing system, here below are the filters for your option such as vibrating
sieve filter, disc centrifugal, decanter, duplex filter etc. and then the juice is going to the buffer tank and continuously for next processing
stage.
D. JUICE PREPARATION SYSTEM
This system including mixing and blending machine for dosing ingredients and acid balance, and degassing machine for juice deaeration,
and next for homogenization which can be effectively prevent the juice precipitation and turbidity. Make sure the juice is well fomulated
and for sterilization.
E. JUICE STERILIZATION SYSTEM
Sterilization machine is the key equipment for juice and concentrate production,there are different model of sterilization machine for
your choose.
1. Liquid sterilizer such as HTST sterilizer, UHT plate or tubular sterilizer or pasteurizer
2.End product sterilizer, such as tunnel spray or water bathing pasteurizer, autoclave retort etc.
F. FILLING AND PACKING SYSTEM
As per request package for the end product, we can offer you Plastic/glass bottling machine, tin can filling and sealing
machine,aseptic bricks filling machine etc. along with auxiliary device like label machine, ink-jet date printer, PE film shrink
packing machine and carton box packing machine etc.
G. AUXILIARY FACILITIES
For turnkey project, there will be auxiliary equipment required for running the production line, which including CIP cleaning
system for cleaning the equipment, water treatment system for water supply, steam boiler for heating source, air compressor for
compressed air supply, water chiller and cooling water tower for chilling/cooling water supply
The Bottle Juice Filling complete production line includes:
1> PET bottle blow molding machine
2> Juice blending system
3> Water treatment system
4> Bottle washing filling and capping machine
5> Bottle cooling tunnel
6> PVC shrink sleeve / OPP hot glue / Adhesive sticker labeling machine
7> PE film packaging machine / Carton packaging machine
8> Automatic palletizer
Bottle blowing system
1> Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available.
2> It is widely used to produce the carbonated
bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc.
3> The man-machine interface is highly automated and easy to operate.
4> The compact machine occupies a smaller area.
5> The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes.
Juice blending system
1--SUGAR / RAW MATERIAL MELTING SYSTEMHigh-shear emulsifying tank / Centrifugal pump / Duplex bag filter Plate heat
exchagner / Electric cabinet / CIP back pump
2--MIXING SYSTERM
Raw material mixing tank / Centrifugal pump
Duplex pipeline filter /Electric cabinet / CIP back pump
3--TUBULAR STERILIZING AND HOMOGENOZER SYSTEM Tubular full automatic sterilizer / Vacuum degasser / Homogenizer
Juice storage tank / Centrifugal pump / Electric cabinet / CIP back pump
Water treatment system
1> Pre-treatment system (water tank / multi-medium filter / active carbon filter / ion exchanger / precious filter)
2> Membrane separation system (ultrafilter / nanometer filter / RO reverse osmosis system)
3> Electrodialysis device / Sterilization system (UV device, ozone device) product water tank and so on.
4> Used for pure water, mineral water and other bottled water,water for food and beverage production.
Bottle washing filling and capping machine
1> Juice filling line production capacity is usual in 1,000-36,000bph, 0.25-2.5L PET bottles are available.
2> Juice filling line can apply to fill fruit juice, energy drink, hot tea drink into PET bottle by changing few spare parts.
3> Automatic juice filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made
of SUS304/ SUS316.
4> Pivotal electrical parts adopt Mitsubishi, OMRON, and SIEMENS for juice filling production line.
Bottle cooling tunnel
1>It is with the advantages of sterilizing temperature automatic control and adjustable sterilizing time.
2> It can be designed and made to the sterilization conditions and production provided by the customer.
3> It can be widely used in sterilizing and cooling of juice and beverage in various bottles and cans, electrolyte beverage, wine and
condiments. It adopts warm water to preheat, sterilize with recycling hot water, recycling warm water to pre-cool, and cooling water
to cool.
PVC Shrink sleeve labeling machine
1> The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.
2> Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.
3> High speed, high accuracy, stable performance.
4> Easy to operate and look elegant appearance.
Auto PE Film wrapping shrink packing machine
1> Compact &artistic shape. The frame is novel, unique.
2> Electronic induction feeding film, action is balanced and quickly replacing film.
3> Isothermal sealing cutter .The seal intensity is above cooling sealing cutter 3 times, the seal is even and the life is above cooling
sealing cutter 80 times.
Product Parameters
|
Item
|
Data
|
|
Raw material
|
Fresh fruit ( Apple ,pear, mango, pineapple, orange, peach, apricot ......)
|
|
Finished product
|
Juice , puree , concentrate
|
|
Packaging
|
Plastic/glass bottle , Tin cans , Aseptic bricks / bag, pouch etc.
|
|
Processing capacity
|
Input fruit 500kg - 20000kg per hour
|
|
Filling Speed
|
2000-24000BPH
|
|
Working voltage
|
380V 50Hz (to be customized)
|
|
Filling Temperature
|
Hot Fiiling
|
|
Layout
|
As per equipment list
|
Company Profile
Antler Automation Equipment (Suzhou) Co., Ltd.is one of the most experienced manufacturer for dairy, fruits & vegetables,
and beverages processing equipment in food industry.We are capable of design and produce turnkey project for UHT /pasteurized
milk & yogurt, concentrated and powder milk, fruit juice & concentrate ,bottled water and beverages etc.
We focus on innovative food and beverage process technology and mechanical manufacture technology, from standard plant
systems to customized solutions, designed to meet optimum hygiene and quality standards, while operating efficiently and sustainably.
As a true producer and partner of clients and relations who are professionally involved in food and beverages project and who rely
on continuous precision and high services for project design, equipment manufacturing and commissioning, and also staff training .
Our technical expertise is complemented by project management, planning and cost control services to help our customers achieve
flexible and cost-effective food production.
Certifications
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We are a professional manufacturer of food & beverages processing machine.
2. What's the price of your machines?
Please contact us for further communication, we shall make you an offer.
3. What is the payment terms?
T/T or L/C; by T/T 30% as down payment, 70% by T/T before delivery, 100L/C at sight before shipment.
4. What is the supply scope?
We can provide you with turnkey project for complete dairy,fruit and vegetables processing machine.
Along with project design and basic formula.
5. What is the workshop size required?
The production line can be put in straight line and also can change the direction according to your
factory size. We can design the layout according to your factory size.
6. What's your Warranty time?
Our warranty is 2 years after delivery.
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